KRW oxygen-blown gasification combined cycle: Carbon dioxide recovery, transport, and disposal

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Abstract

This project emphasizes CO{sub 2}-capture technologies combined with integrated gasification combined-cycle (IGCC) power systems. Complementary evaluations address CO{sub 2} transportation, CO{sub 2} use, and options for the long-term sequestration of unused CO{sub 2}. The intent is to provide the CO{sub 2} budget, or an equivalent CO{sub 2} budget, associated with each of the individual energy-cycle steps, in addition to process design capital and operating costs. The base case is a 458-MW (gross generation) IGCC system that uses an oxygen-blown Kellogg-Rust-Westinghouse agglomerating fluidized-bed gasifier, Illinois No. 6 bituminous coal feed, and low-pressure glycol sulfur removal followed by Claus/SCOT treatment to produce a saleable product. Mining, feed preparation, and conversion result in a net electric power production for the entire energy cycle of 411 MW, with a CO{sub 2} release rate of 0.801 kg/k Whe. For comparison, in two cases, the gasifier output was taken through water-gas shift and then to low-pressure glycol H{sub 2}S recovery, followed by either low-pressure glycol or membrane CO{sub 2} recovery and then by a combustion turbine being fed a high-hydrogen-content fuel. Two additional cases employed chilled methanol for H{sub 2}S recovery and a fuel cell as the topping cycle with no shift stages. From the IGCC plant, a 500-km pipeline took the CO{sub 2} to geological sequestering. In a comparison of air-blown and oxygen-blown CO{sub 2}-release base cases, the cost of electricity for the air-blown IGCC was 56.86 mills/kWh, and the cost of oxygen-blown IGCC was 58.29 mills/kWh.

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